Video

Air Conditioning Cabinets

Tangent Forming Air Conditioning Cabinets
(Combination Form Press, Tangent Former and Clinch Lock Unit)

The Tangent Former bends a 1-1/4″ – 90° flange across the top front of the Housing as it forms the two sides vertical to produce the three-sided Wrapper. Back flange corners are overlapped and the Tangent Former clinch locks them together while holding them 90°. The Unit punches three clinch locks at each corner.

Designed to final form the pre-punched, notched, and embossed blank into the finished Full Wrapper Cabinet. The part is Pre-Painted with high gloss powder coat with back flanges pre-former.

Air Conditioning Cabinets

Air Make-Up Units

This line was designed and made by Custom Rollform Products for a manufacturer of Air Make-Up Units. The main body or structural enclosures of these Units consist of two basic components, the Frame Rails and the Intermediate Supports.

Both the Frame Rail and the Intermediate Support are manufactured from 16 gauge pre-painted or galvanized mild steel and both are produced from the same coil slit width.

The complete Coil Feed, Punch, Notch, Rollform, and Endform System consist of a Dual Mandrel Decoiler, Powered Feeder Straightener with Sonic Loop Control, a series of Pre-Tooled Hydraulic Punch, Notch Dies with a Programmable Rollfeed, a special pre-tooled twenty four station Rollformer, and two complete sets of Cutoff and Endform Presses.

Air Make-Up Units

Auto Beading Venturi Housing

This Combination Curl, Weld Seam and Beading Unit produces a variety of Venturi and Damper Housings. The Destack, Feed, and Curling Unit produces parts 6″ to 36″ wide. Both ends are beaded at the same time.

Auto Beading Venturi Housing

Auto Flue Pipe Dual Flanging System

This System was designed to form 1/2″ flanges on both ends of the pre-welded galvanized and stainless steel Flue Pipe. The Automated Dual Flanging Heads form up to 18 gauge in diameters from 6″ to 48″ and in lengths ranging from 12″ to 60″ long. Length changeovers are accomplished in less than one minute.

Auto Flue Pipe Dual Flanging System

Blower Housing Assembly Unit

Complete Coil Feed System

Punches, notches, embosses, seams, and flanges the Wrappers in a variety of lengths, widths, and patterns.

Variable Width Quick Change Rollformer and Dies.

Programmable Assembly Unit produces assembled and seamed Blower Housings in a wide range of diameters, widths, and styles on one machine.

Blower Housing Assembly Unit

Box Fan Fabrication System

Custom Rollform Products is more than rollform equipment and applications. We are one of a few equipment manufacturing companies that can design and manufacture complete turnkey Fabrication Systems. We are not a component integrator that ties various Systems and components together from a variety of manufacturers. Everything you see on this video was designed and manufactured by a single source manufacturer (Custom Rollform Products). All the programmed electrical, hydraulic, and pneumatic systems were designed and integrated by Custom Rollform to insure you get years of service from a single source supplier.

This is a coil feed, notching, punching, rollforming, and tangent form application integrated into a complete Automation System. This System consists of two Rollform Systems to simultaneously manufacture the two Fan components required for this Box Fan Application. As the parts are fabricated they are fed directly into a series of forming and assembly operations to toggle lock the Housing together, insert the Motor Mount Struts, then clinch lock the Struts into the Fan Housing.

Box Fan Fabrication System

Compact Cut To Length

The compact design and heavy duty construction makes this our most popular system. A Programmable Feed handles materials 26 to 10 gauge, up to 72″ wide. Our wide range of Drives, Controls, and Applications assures you will get the dependability and accuracy you expect from a quality system.

The Compact Coil Line System features our quality Feeder Straightener and Shear Cutoff combined on a heavy duty all welded steel frame. We offer a wide range of Programmable Feed Drives and Controls for both Flying and Index Feed Applications.

Compact Cut To Length

Custom Rollform Products

Custom Rollform Products is located in St. Louis, MO.

E-Stud and Track Line

The E-Stud Line is compact and designed for the light commercial industry. Its unitized construction allows it to be taken to the job site, relocated within the plant where needed.  It is easily stored between jobs or applications. This is not a light duty, chain drive, portable, job site throw away. The E-Stud eliminates extensive coil changeovers and roll spacer tooling setups. Once you understand all the features the E-Stud provides, nothing else will compare in price, for years of dependable service.

Our Variable Width Rollform design positions the Roll Tooling with a simple Leadscrew Handwheel. The variable tooling design allows the Operator to make width changeovers in less than a minute.

All E-Stud Lines feature quality Punch and Cutoff Dies, All Gear Drives, Heavy Duty Spindles and Bearing, and Full Hardened Rolls to assure years of maintenance free service.

E-Stud and Track Line

Electrical Enclosure Boxes

Electrical Enclosure Boxes
Tangent Forming Electrical Enclosure Boxes
(16 Ga. Pre-Painted Steel)

Electrical Enclosure Boxes, blank fed rollformed the top edges with two different flange designs and tangent formed the sides. Lengths varied from 18″ to 48″. It has a fourteen parts per minute production rate.

Note! We also built an Automatic Clinch Lock Unit to fasten the ends and boxes together in a single pass-through operation.

Electrical Enclosure Boxes

Electrical Wireway Enclosures

Electrical Wireway is produced from 1′ to 10′ long in 1′ increments. Sizes range from 2 1/2″ x 2 1/2″ to 12″ x 12″ in square and rectangular styles. Top flanges vary to accommodate a variety of hinge and screw cover designs.

A continuous knockout pattern is punched down both sides in a variety of patterns. The design is a Programmable Coil Fed Punch, Notch, and Cut To Length System to produce completed knockout blanks feeding them directly into the Form Press. Blanks are conveyed and positioned into the Form Press for an automatic programmable feed form cycle.

Electrical Wireway Enclosures

Filter Frame Pre-Tooled Two Profiles

Two profiles pre-tooled side by side for a quick changeover. Three-sided frame with mating end frame sections is produced on the same coil feed, notch, punch, rollform line. This System produces a wide variety of Full Wrapper Filter Frames.

Filter Frame Pre-Tooled Two Profiles

Fire Damper and Blade Lines

Two rollform lines, using a Combined Control System, produce Full Wrapper Fire Damper Frames and corresponding Blades.

The Operator Entry System produces an infinite variety of Frame sizes and quantities as it downloads the Blade Line for a consistent product flow to the assembly area.

We build Systems to increase productivity, minimize inventory and handling. Systems are tailored to eliminate or minimize changeover of setup time. These are quality Systems at a price you can afford.

Fire Damper & Blade Lines

Fluorescent Lens Frame Rollform System

Coil Strip Feed and Rollform System designed and built by Custom Rollform Products, Inc. The Automated System is designed to form 2′ x 2′ and 2′ x 4′ Fluorescent Light Fixture Lens Frames directly from steel coil strip stock. The System consists of a pallet style Uncoiler, several Punch, Notch, Emboss, Cutoff Press / Dies, and Pre-Tooled Rollformer.

Fluorescent Lens Frame Rollform System

Full Wrapper Angle Frame Rollformer

Coil Feed, Punch, Notch, Rollform, and Cut To Length Line to manufacture a wide variety of 14 Ga. one piece Full Wrapper Angle Frames for HVAC duct applications.

Programmable Feed produces Frames 4″ x 4″ to 48″ x 72″ in any combination with no scrap loss. It eliminates setup and changeovers.

Full Wrapper Angle Frame Rollformer

Furnace Cabinet Line

This System was designed and built for a major manufacturer of Furnace and Air Conditioning Equipment.

Starting from pre-punched and notched blanks, we developed an On-Time Production Cell to feed and form the Pre-Painted Cabinet Shells directly onto the Infeed Conveyor. Utilizing a Destack and Feed Rollformer and four Ram Tangent Endformer, the blanks are fed and formed and staged to operate as a Just In Time Part Call-Up System.

An Endformer will form pre-rollformed panes into final formed three sided Cabinets in five different depths, four widths and two heights. The Outer Rams will form a 90° flange on both ends and the Inner Rams will form the Cabinet into a three-sided Wrapper. The parts are threaded directly from the Feed Conveyor, formed, then ejected laterally onto the next Conveyor to the assembly area.

Furnace Cabinet Line

Furnace Wrapper Cabinet

Pre-painted Furnace Cabinet System Blank Feed with an eight position Stack Tower, Pre-Notch and Punch, Rollform, and Programmable Tangent Wing Form End Form three-sided Wrapper Cabinet.

The Double Stack Tower retrieved the pre-cut blanks from eight different skidded stacks.

This was a Blank Feed, Punch and Notch System feeding the part directly through the Rollformer to form the top and bottom edge flanges. The Tangent Wingformer formed the lead and trail front edge flanges then final formed the part into a three-sided Wrapper Housing.

Furnace Wrapper Cabinet

Gun Safes

This System produced a full wrapped four sided Housing ranging from 24″ x 24″ to 36″ x 72″ in three depths (strip widths). The coil feed, notched, punched, rollformed, and tangent formed Housings are complete and automatic. A front flange (4″ with a 2″ return) was rollformed simultaneously with the 1-1/2″ back flange.

The notched and rollformed Wrapper was fed directly into the programmed Tangent Former to produce the completed formed four-sided Housing.

Safes are produced on a just in time basis with no setup or scrap loss when changing part sizes within the coil width and gauge range.

Gun Safes

HD Stud Track

This H.D. Stud Line was developed by Custom Rollform Products as an Economical System to manufacture Stud and Track on a just in time basis. It offers the latest concepts in quick-change setups that allow you to convert from Stud to Track in less than a minute. This allows manufacturers of Pre-fabricated Housings and major contractors to produce cut to length sections on-time and as needed without hours of setups, coil changes and excessive scrap loss.

The main feature that really makes this System great is our Variable Head Rollformer that positions the Roll Tooling with simple Leadscrew Handwheel in less than a minute. We have designed optional features that eliminates a coil changeover between Stud and Track which is a real time saver. This allows you to run and / or bundle everything (Stud and Track) as needed for a wall or section on a just in time basis.

HD Stud Track

Heavy Gauge Coil Cut To Length and Punching System

Custom Rollform Products, Inc. designed and manufactured this Heavy Gauge Coil Cut To Length and Punching System for a major supplier of racking and material handling components.

From initial concept to final production run off and installation at the customer’s facility, Custom Rollform Products handled all aspects of the project.

Heavy Gauge Coil Cut To Length and Punching System

Light Diffuser System Video

System produces the high polished aluminum Linear and Lateral Diffuser Blades and Outer Frame Sections for 1-½” and 3″ deep Light Diffusers.

The Notch, Punch, and Tab Presses are mounted on two separate Die Beds which allows the Operator to setup for the next run while running product on the other setup.

Pre-cut and notched parts are then fed directly into a specially designed Hydraulic Forming Press. The Press positions the parts within the Die, forms the part in a two stage sequence, then ejects the part from the opposite side.

Light Diffuser System

Machine 2 Video

Machine 2

Oven Cavity Video

A Rollformer is used to form the front and back outer edge flanges and adjust automatically for the width variable required. Two Tangent Endformers form the 90° lead and trail ends of the Housings. Two Programmed Radius Tangent Forming Units form the 1-1/2″ radius corners to produce the “U” Shape or four-sided Full Wrapper Housings. Full Wrapper Housings are then held and spot welded inline within the Tangent Forming Unit.

Oven Cavity

Personal Safes Video

Complete Coil Feed Rollformer and Tangent Wingformer to produce a variety of Personal Safes.

Two Pre-Tooled Rollformers are shuttled in and out of line with the coil strip feed to change front and back edge flanges.

Tangent Former forms end and sides into a Full Wrapper Housing with Inline Welder.

Personal Safes (18 Ga.)
Coil Feed – 12 different sizes and styles, Full Wrapper design with Inline Welding

Personal Safes

Picture Frame Rollformer Video

This Rollformer produces a wide variety of Metal Picture Frames from high polished laminated coil strip. The System embosses the strip and rollforms the Frames. Notch, Cope, and Cutoff Dies produce Frames 2″ x 3-1/2″ to 11″ x 17″ at up to 40 per minute. Three Frame profiles pre-tooled for a quick changeover.

Picture Frame Rollformer

Programmable Slit and Shear Line

Automatic Programmable Slit and Shear Line 60″ wide 14 GA. with two Programmable Shears. Slitter Heads are automatically positioned based on quantities and width / length variables. It can produce a variety of single blank sizes with no setup and a minimum of scrap loss.

Our Programmable Slit and Shear Line is unique in design and the most flexible Blanking System on the market. It virtually eliminates Slitter setups and changeovers, greatly reducing scrap loss between width and length variables.

Programmable Slit and Shear Line

Roof Curb Fabrication System Video

Custom Rollform Products, Inc. designed and manufactured a System to rollform and tangent form Full Wrapper (four-sided) Roof Curbs directly from coil strip stock.

Roof Curb Fabrication System

School Bus Rub Rail Rollformer

Manufactures a variety of punched, notched, and cut to length Rub Rail sections in individual batch lots on a just in time production schedule.

School Bus Rub Rail Rollformer

Shelf Fabrication Video

The following application is a complete Coil Feed System to manufacture a wide variety of Shelves from 18 gauge galvanized mild steel. This System is designed to pre-notch and punch the strip, rollform the two side profiles in a single pass-through operation, endform both ends, and toggle lock all four corners in a Fully Automatic Line System.

The Shelves are produced in five basic widths from 8″ to 30″ wide in lengths from 13″ to 52″ long. Part lengths within the same coil strip width can be run in any quantity or order without additional setups or scrap loss.

This Rollformer features our special variable head concept that varies the Form Rolls and part profile with a Leadscrew Handwheel setting in less than a minute. The Pre-Notch and Punch Press Dies are also setup with Leadscrew settings with Micrometer Readouts for a quick-change application. All the line settings can be changed in approximately five to ten minutes to accommodate coil and part width variables.

Shelf Fabrication

Stainless Steel Kennel Video

Complete Coil Fed Notch, Cutoff, and Rollform System with Programmable Tangent Wingformer. The System is designed to produce a wide variety of Stainless Housings with no setup or scrap loss.

This is a Stainless Steel Kennel using a common coil strip width. The System is designed to notch, punch, rollform, and tangent form the 1/2″ radius corners. Unit can produce a 48″ x 72″ Housing then an 18″ x 18″ without any setup or changeover.

Stainless Steel Kennel

Stud and Track Video

The H.D. Stud Line was developed by Custom Rollform Products as an Economical System to manufacture Stud and Track on a just in time basis. It offers the latest concepts in quick change setups that allow you to convert from Stud to Track in less than a minute. This allows manufacturers of Pre-fabricated Housings and Major Contractors to produce cut to length sections on-time and as needed without hours of setups, coil changes, and excessive scrap loss.

The main feature that really makes this System great is our Variable Head Rollformer that positions the Roll Tooling with simple Leadscrew Handwheel in less than a minute. We have designed optional features that eliminates a coil changeover between Stud and Track which is a real time saver. This allows you to run and / or bundle everything (Stud and Track) as needed for a wall or section on a just in time basis.

Stud & Track

Tangent Wingformer and Endformer Systems

This video shows a variety of Tangent Forming Systems designed and manufactured by Custom Rollform Products. The video includes Inline Systems to manufacture Personal Safes, Dog Kennels, Furnace Wrappers, Window Air Conditioners, Electrical Enclosures and Disconnect Boxes, and high polished Florescent Light Diffusers.

Our Programmable Rollform and Tangent Former Systems can produce a wide variety of three- and four-sided Wrappers with a minimum or no setup, changeover, downtime, or scrap loss to vary heights, widths, and depths.

Tangent Wingformer and Endformer Systems

Two Stage Form Press System

This two-stage Plenum Form Press Operation was designed to final form pre-punched and notched blanks. The parts were clinched inline which eliminated secondary operations for riveting.

The System drastically increased production capacity along with improved part quality.

Tangent Wingformer and Endformer Systems

Unistrut Channel Production System Video

This System was designed to form, punch, and cut to length Unistrut Channels directly from coil stock. The system allowed the customer to produce custom length channels from 3″ to 20′ long with an infinite variety of hole punch sizes and patterns.

Multiple Inline Hole Punch Press Dies eliminated secondary operations and drastically increased overall production capacity and improved part quality.

Variable Head Rollformer Video

The System shown incorporated our Variable Width Roll Tooling and Programmable Index Feed Drive. The width of the Tooling or part is varied with a simple Handwheel Leadscrew setting. Roll width setup can be performed in less than a minute.

We take pride in the technical designs and concepts we have introduced over the years to increase the productivity and accuracy of our Rollform Systems. We have led the field for over 40 years developing programmable Index Feeds, Multiple Pre-Tooled Rollformers, Variable Width Rollform Tooling, and a wide variety of quick-change tooling and setup concepts.

Variable Head Rollformer

Variable Width Channel Rollformer

This Free-Standing Variable Width Rollform Machine, designed and built by Custom Rollform Products, Inc. in St. Louis, MO, forms Channel Sections for Steel Rack Storage Systems from pre-cut strips. Channel width and leg height changeovers are accomplished in less than one minute. Unit can also be incorporated into a complete Coil Strip Feed and Cut To Length System.

Variable Width Channel Rollformer

Variable Width Damper Blade Rollformer

This Free Standing Variable Width Rollform Machine, designed and built by Custom Rollform Products, Inc. in St. Louis, MO, forms Damper Blades from pre-cut strips. Blade width changeovers are accomplished in less than one minute. Unit can also be incorporated into a complete Coil Strip Feed and Cut To Length System.

Variable Width Damper Blade Rollformer