How to Supercharge Your ROI with This Powerful 2-in-1 Automatic Shelf Fabrication System

Full Width Coil Cut To Length

Blanks sheets from coil between production runs.

The Programmable Microprocess Length Batch Controller sequences the feed and cycles the pre-notch and post cut-off presses. The system then directs the rollformed shelves through a series of programmed tangent form operations to create a double return flange on each end.

Custom-spaced Tangent Former Tooling accommodates all five width variables, eliminating the need for setups or changeovers. The intelligent system senses the overall part length and processes various feed lengths in any random order without downtime or scrap loss.

Inline Corner Toggle Lock System

The Inline Corner Toggle Lock System instantly secures parts by locking the trail and lead ends together. This high-efficiency feature lets you run multiple feed length combinations and eliminates costly setup time.

Shelving / Blanking Line

Custom Rollform Products designed this combination Shelving / Blanking Line to demonstrate how we build specialized systems that match your specific needs. Our variety of pre-tooled rollform applications allows you to run several profiles on a single system. You can even run different material thicknesses and types on the same Rollformer. We also work with special pre-painted, polished, and laminated materials to ensure your product’s success.

Let Custom Rollform Products help you improve your production and increase your bottom line.

To remove the passive voice, I’ve shifted the focus from the machine parts being acted upon to the system (or the operator) performing the action. This creates a more authoritative, “active” tone that typically performs better in AIOSEO analysis.

Active Voice Revision

“We offer shelves in five basic widths from 8” to 30” and lengths from 13” to 52”. The system runs part lengths within the same coil strip width in any quantity or order, eliminating additional setups and scrap loss. Our Rollformer utilizes a special variable head concept to adjust form rolls and part profiles via a lead screw or hand wheel in under a minute. Operators configure pre-notch and punch press dies using lead screw settings and micrometer readouts for rapid changes. You can adjust all line settings in five to ten minutes to accommodate coil and part width variables.

Two Systems In One Line

This application combines two systems into a single high-efficiency line: a Coil Cut-to-Length system and an Automatic Shelf Production Line. We estimated that shelf automation would drastically reduce labor, handling, and scrap loss. However, since their total production only consumes 30% of the system’s capacity, we widened the Decoiler, Straightener, and Shear Cutoff to expand its utility.

Now, operators can also use the system as a Blanking Line. The Inline Rollformer sits on tracks, allowing you to shuttle it in or out of the line with the coil strip feed. In just minutes, you can transform the system into a Coil Feed Blanking Line using the same Programmable Feed Controls and Drives.

The redesigned shelf is lighter and stronger because we added darts in the Endformer and toggle-locked the corners together.